We provided iterative development of the solution, engaging with end-users and experienced painters to ensure the trajectory of development adhered to user-friendliness and technical accuracy.

The VRPT renders realistic paint panels, materials, aircraft, and environments with interactive support systems (grounding points, fluid/air pressure sources/manifolds, atmospheric controls, lighting equipment, stands, scaffolding) and safety equipment (breathing systems, fall-restraint, personal protective equipment, eye-washing stations, fire extinguishers). It teaches correct/safe painting based on USAF Corrosion Prevention/Control and Coating Application/Removal requirements and simulates appropriate paint settings, gun adjustments (fan pattern, PSI, etc.), and free movement within the virtual hangar. It also integrates an LMS that records all activity/data to support better training.

Users learn the following paint skills: OSHA/Safety protocol; as individual with acceptable score; and as team with acceptable score. They can select various paint guns and products (polycoat, primer, topcoat) with configurable properties (viscosity, opacity, color, spray type). Virtual “helpers” forming concentric circles appear along the user’s painting path and advise them on multiple aspects affecting technique. The helpers inform users if they are moving correctly (speed, distance, angle) and using the proper amount of paint. To further ensure learning retention, the VRPT incorporates an actual paint gun trigger, hose, and air compressor for haptic feedback. This physical response and real-time error warnings solidify learning of specific techniques/muscle memory needed to paint correctly.

During two recent 1-hr training sessions, the VRPT proved effective by increasing the Transfer Efficiency of 16 users by an average of about 42%. We have been also marketing the VRPT at conferences and installations like the F15 TCP WWR, MilSim VR Summit, the Navy Training Center, and to Tinker and Hill AFB Process Engineers. We are excited to proliferate this solution throughout the DoD and Private Industry, anywhere painter training is needed!